Thermofluidics' technology is applicable from industrial state-of-the-art to the poorest farms in the world - it is our objective to serve both.
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Thermofluidics takes delivery of controller hardware for our new fully automatic PV-electrolytic chlorinator for off-grid communities
Professor Dan Rogers, key member of Oxford University’s Energy and Power group and Thermofluidics’ power-electronics guru, has handed over a prototype controller for our fully-automated PV-powered water chlorinator. The controller, built around a STM32 microcontroller, will integrate the key components that enable us to offer fully-automated water chlorination for communities without access to water or power-grids.
Chlorination is by far the most common water treatment method worldwide, and the only method providing residual protection against microbial contamination post-source. This is increasingly understood to be as significant as contamination at source, particularly when water is collected in buckets and carried to the home. However, its implementation is currently hindered by limited supply chains for chemical feedstocks, dependence on skilled operators, and routine maintenance requirements.
We will enable automated water treatment to internationally-recognised standards by PV-powered electrolysis, without depending on free-chlorine chemicals such as hypochlorites or chlorinated cyanuric-acids, skilled operators, or expensive and life-limiting components such as RedOx (ORP) and Ph probes. Using a novel approach, we are able to treat many groundwater sources that contain trace levels of natural chlorides without any feedstock materials at all, including common salt. This will result in a practical and cost effective solution to delivering water free from microbial contaminants at a community level off-grid. Later in the project, we plan to integrate an accessory that will enable sources with insufficient natural chlorides to be automatically treated, without batch preparation or operator intervention, using widely-available crystalline salt.
The components of our chlorinator, already working well together with manual control, have since been integrated and controlled by a lab PC using National Instruments’ Labview. The move over to a purpose-built controller represents a major step in our drive to bring affordable water services to all.
Thermofluidics awarded Innovate UK funding to turn our novel PV-powered chlorinator into a commercial product
We are delighted to announce that we have secured Innovate UK funding to turn our successful proof-of-concept solar PV-powered chlorinator into a robust and affordable commercial product.
Our novel approach to solar PV-powered chlorination turns dissolved chlorides, which are present in many groundwater sites around the world into free chlorine, treating water for bacteria and viruses and providing residual protection without depending on bought-in reagents or skilled-operator intervention. The way in which we do this also avoids dependence on expensive life limiting components to keep costs down. For water sources with extremely low or no pre-dissolved chlorides, such as river or pond water, we will introduce an accessory which produces free chlorine and treats the water as it’s drawn off, using crystalline salt as our only feedstock. Unlike existing solutions, our approach does not require batch preparation or routine calibration.
The project, which began on 1st January 2022, will keep our R&D team busy as our subsidiary Impact Pumps scales production of its SLX-40 submersible pump range, harnessing the Joukowski effect to bring reliable access to groundwater, particularly in off-grid areas.
Novel PV-electrolytic chlorination Proof-of-Concept demonstrated in our Oxford lab
Sophia Motteu, graduate chemical engineer and the latest addition to our growing team, has demonstrated a proof-of-concept electrolytic chlorinator in our Oxford lab. The chlorinator, which could enable water to be automatically treated to within WHO guidelines at the tap, could eliminate dependence on free-chlorine reagents and skilled operators on-site. It could be cheaply produced, and widely deployed at water collection points. Leveraging recent trends in power electronics and benefiting from cheap and widely available PV, the solution could cost-effectively treat viruses as well as bacteria, and provide residual protection against contamination beyond the point of collection.
Community Water Access trials demonstrate 92% reduction in down-time
We have completed Phase 1 of our Community Water project in collaboration with FundiFix Ltd. The project has successfully demonstrated that an Impact Pumps Solution can significantly reduce the downtime and lower the operational costs of providing a community water service, potentially by as much as 75%. These results were made possible by the relative ease with which maintenance issues could be identified and remedied, with almost all serviceable parts located at surface level. As intended, the solar surface pump used during the project was “swapped-out” for a petrol-powered backup on a few occasions due to extended-cloud and demand surges, and swapped for an equivalent solar pump after one instance of surface pump failure.
Construction starts on resilient Community Water Access sites in Kitui, Kenya
Construction work has begun at our two Community Water Access phase 1 pilot sites in Kitui County, Kenya, in collaboration with FundiFix Ltd. This comes off the back of 3 months of delays due to the Nairobi Coronavirus curfew, exacerbated by difficulty in managing this project remotely. Thermofluidics’ role in the project has so far involved providing equipment through our subsidiary Impact Pumps and pioneering a complete installation package and bespoke data acquisition and logging capability.
Piezo-electric microphone traces demonstrate potential for reliable low-cost remote monitoring
We have completed a full characterisation of a PS0 Impact Pump at our U.K. test facility, gathering multi-period time-series traces from piezo-electric microphones at several input data points for each parametric variable. The raw data, hot off the press, shows excellent SNR, including a number of features of known or suspected origin, as well as some unknown periodicity. Post processing over the coming weeks and months will reveal more about what real-world information these encode, with a view to introducing on-site data processing and cheap and robust remote-monitoring in the longer term.
First Impact Pumps go live in Zambia
Our first Impact Pump prototypes in Africa beyond Kenya are installed and lifting water from an open well and a drilled borehole for irrigation on a farm near Ndola, northern Zambia. These are PS0 (Pre-Series 0) prototypes, powered by a Futurepump SF2 and Ennos Sunlight pump, respectively. These units were installed by local plumbers with minimal instruction and will be used to conduct a number of farm-based studies as part of a wider project looking at the introduction of sustainable horticultural practices into the region.
New test borehole completed and commissioned at our U.K. technical centre
We have completed and commissioned a new 37m deep 6” borehole test facility at our U.K. technical centre in mid-Devon. The new facility will enable intensive experimental testing and development of production Impact Pumps at a greater range of heads and flows than existing above-ground test-towers on the same site, which are limited to 10m. It will also host high-flow (stress) endurance tests when not in use for development, and enable experimental work to begin on new concepts, including our novel approach to ultra-low-cost groundwater level monitoring and hydro-power generation from aquifer recharge.
First batches of production parts arrive
We have taken delivery of the first batches of Series 0 Impact Pump production parts in preparation for assembly, quality assurance, packing and shipping. Meanwhile, we are setting up our UK based assembly line for the first 200 units to design, test and optimise assembly procedures, in line with our target shipping date.
First cast and machined production parts commissioned
We have agreed and commissioned toolmaking and pilot production for our first set of cast and machined production parts for our Impact Pump “Series 0” launch product. These will form part of the first Impact Pump product. This is due to be available in Kenya from late 2019 with rollout across East Africa during 2021.